I ended up casting only the head, hands and legs in silicone as these were the only parts to be seen. The silicone was not flexible enough for his spine armature to move. As a result he has been built up with foam inside stitched around armature. Painting silicone to look like skin was so hard. Doing the animation was even worse. I cant say I enjoyed it, stop motion animation will not be something I will be going into but it was worth trying for this project.
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